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Pagina 1 - Instruction Manual

HITACHISJ100 Series Inverter Instruction Manual• Single-phase Input 200V Class• Three-phase Input 200V Class• Three-phase Input 400V ClassAfter readin

Pagina 2 - Safety Messages

SJ100 InverterixWarnings and Cautions for Troubleshooting and MaintenanceGeneral Warnings and CautionsWARNING: Never modify the unit. Otherwise, there

Pagina 3

“B” Group: Fine Tuning FunctionsConfiguringDrive Parameters3–28Software Lock ModeThe software lock function keeps personnel from accidentally changing

Pagina 4

SJ100 InverterConfiguringDrive Parameters3–29NOTE: To disable parameter editing when using B_31 lock modes 00 and 01, assign the [SFT] function to one

Pagina 5

“B” Group: Fine Tuning FunctionsConfiguringDrive Parameters3–30Miscellaneous SettingsThe miscellaneous settings include scaling factors, initializatio

Pagina 6

SJ100 InverterConfiguringDrive Parameters3–31“B” FunctionRun Mode EditDefaultsFunc.CodeName /SRW DisplayDescription–FE (CE)–FU (UL)–FR (Jpn)UnitsB_81

Pagina 7 - Powerup Test Caution Messages

“B” Group: Fine Tuning FunctionsConfiguringDrive Parameters3–32B_91/B_88: Stop Mode / Restart Mode Configuration – You can configure how the inverter

Pagina 8

SJ100 InverterConfiguringDrive Parameters3–33B_90: Dynamic braking usage ratio – This parameter limits the amount of time the inverter can use the dyn

Pagina 9

“C” Group: Intelligent Terminal FunctionsConfiguringDrive Parameters3–34“C” Group: Intelligent Terminal FunctionsThe six input terminals [1], [2], [3]

Pagina 10 - General Warnings and Cautions

SJ100 InverterConfiguringDrive Parameters3–35The input logic convention is programmable for each of the six inputs. Most inputs default to normally op

Pagina 11

“C” Group: Intelligent Terminal FunctionsConfiguringDrive Parameters3–36Input Function Summary Table – This table shows all nineteen intelligent input

Pagina 12

SJ100 InverterConfiguringDrive Parameters3–37Note 1: When using the Multi-speed Select settings CF1 to CF4, do not display parameter F_01 or change th

Pagina 13

xCAUTION: Do not stop operation by switching OFF electromagnetic contactors on the primary or secondary sides of the inverter. When there has been a s

Pagina 14 - Wire Connectors

“C” Group: Intelligent Terminal FunctionsConfiguringDrive Parameters3–38Output Terminal ConfigurationThe inverter provides configuration for logic (di

Pagina 15 - Motor Overload Protection

SJ100 InverterConfiguringDrive Parameters3–39Output Function Summary Table – This table shows all six functions for the logical outputs (terminals [11

Pagina 16 - Table of Contents

“C” Group: Intelligent Terminal FunctionsConfiguringDrive Parameters3–40Analog Function Summary Table – This table shows all three functions for the a

Pagina 17

SJ100 InverterConfiguringDrive Parameters3–41Output Function Adjustment ParametersThe following parameters work in conjunction with the intelligent ou

Pagina 18 - Revisions

“C” Group: Intelligent Terminal FunctionsConfiguringDrive Parameters3–42NOTE: Settings C_81 and C_82 are factory-calibrated for each inverter. Do not

Pagina 19 - Contact Information

SJ100 InverterConfiguringDrive Parameters3–43“H” Group: Motor Constants FunctionsIntroductionThe “H” Group parameters configure the inverter for the m

Pagina 20 - Getting Started

“H” Group: Motor Constants FunctionsConfiguringDrive Parameters3–44H204 Motor poles setting, 2nd motorFour selections:2 / 4 / 6 / 8✘ 4 4 4 poles2AUXP

Pagina 21

SJ100 InverterConfiguringDrive Parameters3–45H_24 Motor Constant J Ratio (unit-less), range is1.0 to 1000✘ Factory set according to inverter model—AUX

Pagina 22 - Operator Interface Options

Operations and MonitoringIn This Chapter... page— Introduction ... 2— Connecting to PLCs and Other

Pagina 23 - Model Number Convention

IntroductionOperationsand Monitoring4–2IntroductionThe previous material in Chapter 3 gave a reference listing of all the programmable functions of th

Pagina 24 - SJ100 Inverter Specifications

SJ100 InverterxiCAUTION: SUPPRESSION FOR NOISE INTERFERENCE FROM INVERTERThe inverter uses many semiconductor switching elements such as transistors a

Pagina 25

SJ100 InverterOperationsand Monitoring4–3Warning Messages for Operating ProceduresBefore continuing, please read the following Warning messages.WARNIN

Pagina 26

Connecting to PLCs and Other DevicesOperationsand Monitoring4–4Connecting to PLCs and Other DevicesHitachi inverters (drives) are useful in many types

Pagina 27

SJ100 InverterOperationsand Monitoring4–5Example Wiring DiagramThe schematic diagram below provides a general example of logic connector wiring, in ad

Pagina 28 - General Specifications

Example Wiring DiagramOperationsand Monitoring4–6Specifications of Control and Logic ConnectionsThe control logic connectors are located just behind t

Pagina 29

SJ100 InverterOperationsand Monitoring4–7Terminal ListingUse the following tables to locate pages for intelligent input and output material in this ch

Pagina 30 - Signal Ratings

Using Intelligent Input TerminalsOperationsand Monitoring4–8Using Intelligent Input TerminalsTerminals [1], [2], [3], [4], [5], and [6] are identical,

Pagina 31 - Derating Curves

SJ100 InverterOperationsand Monitoring4–9Forward Run/Stop and Reverse Run/Stop Commands:When you input the Run command via the terminal [FW], the inve

Pagina 32

Using Intelligent Input TerminalsOperationsand Monitoring4–10Multi-Speed SelectThe inverter can store up to 16 different target frequencies (speeds) t

Pagina 33

SJ100 InverterOperationsand Monitoring4–11While using the multi-speed capability, you can monitor the current frequency with monitor function D_01 dur

Pagina 34

Using Intelligent Input TerminalsOperationsand Monitoring4–12Jogging CommandThe Jog input [JG] is used to command the motor to rotate slowly in small

Pagina 35

xiiCAUTION: When the EEPROM error E08 occurs, be sure to confirm the setting values again.CAUTION: When using normally closed active state settings (C

Pagina 36

SJ100 InverterOperationsand Monitoring4–13External Signal for DC BrakingWhen the terminal [DB] is turned ON, the DC braking feature is enabled. Set th

Pagina 37 - What is an Inverter?

Using Intelligent Input TerminalsOperationsand Monitoring4–14Set Second MotorIf you assign the [SET] function to an intelligent input terminal, you ca

Pagina 38

SJ100 InverterOperationsand Monitoring4–15Two-stage Acceleration and DecelerationWhen terminal [2CH] is turned ON, the inverter changes the rate of ac

Pagina 39 - Inverter Output to the Motor

Using Intelligent Input TerminalsOperationsand Monitoring4–16Free-run StopWhen the terminal [FRS] is turned ON, the inverter stops the output and the

Pagina 40

SJ100 InverterOperationsand Monitoring4–17External TripWhen the terminal [EXT] is turned ON, the inverter enters the trip state, indicates error code

Pagina 41 - Velocity Profiles

Using Intelligent Input TerminalsOperationsand Monitoring4–18Unattended Start ProtectionIf the Run command is already set when power is turned ON, the

Pagina 42 - Frequently Asked Questions

SJ100 InverterOperationsand Monitoring4–19Software LockWhen the terminal [SFT] is turned ON, the data of all the parameters and functions (except the

Pagina 43

Using Intelligent Input TerminalsOperationsand Monitoring4–20Analog Input Current/Voltage SelectThe [AT] terminal selects whether the inverter uses th

Pagina 44

SJ100 InverterOperationsand Monitoring4–21Reset InverterThe [RS] terminal causes the inverter to execute the reset operation. If the inverter is in Tr

Pagina 45 - Inverter Mounting

Using Intelligent Input TerminalsOperationsand Monitoring4–22Thermistor Thermal ProtectionMotors that are equipped with a thermistor can be protected

Pagina 46 - Main Physical Features

SJ100 InverterxiiiTerminal Tightening Torque and Wire SizeThe wire size range and tightening torque for field wiring terminals are presented in the ta

Pagina 47

SJ100 InverterOperationsand Monitoring4–23Remote Control Up and Down FunctionsThe [UP] [DWN] terminal functions can adjust the output frequency for re

Pagina 48

Using Intelligent Output TerminalsOperationsand Monitoring4–24Using Intelligent Output TerminalsThe intelligent output terminals are programmable in a

Pagina 49 - Basic System Description

SJ100 InverterOperationsand Monitoring4–25Run SignalWhen the [RUN] signal is selected as an intelligent output terminal, the inverter outputs a signal

Pagina 50

Using Intelligent Output TerminalsOperationsand Monitoring4–26Frequency Arrival SignalsThe Frequency Arrival group of outputs help coordinate external

Pagina 51 - Choosing a Mounting Location

SJ100 InverterOperationsand Monitoring4–27Frequency arrival output [FA1] uses the standard output frequency (parameter F_01) as the threshold for swit

Pagina 52 - Ensure Adequate Ventilation

Using Intelligent Output TerminalsOperationsand Monitoring4–28Overload Advance Notice SignalWhen the output current exceeds a preset value, the [OL] t

Pagina 53 - Check Inverter Dimensions

SJ100 InverterOperationsand Monitoring4–29Output Deviation for PID ControlThe PID loop error is defined as the magnitude (absolute value) of the diffe

Pagina 54

Using Intelligent Output TerminalsOperationsand Monitoring4–30Alarm SignalThe inverter alarm signal is active when a fault has occurred and it is in t

Pagina 55

SJ100 InverterOperationsand Monitoring4–31The alarm output terminals are connected as shown below (left) by default. The contact logic can be inverted

Pagina 56

Analog Input OperationOperationsand Monitoring4–32Analog Input OperationThe SJ100 inverters provide for analog input to command the inverter frequency

Pagina 57 - Prepare for Wiring

xivCircuit Breaker and Fuse SizesThe inverter’s connections to input power must include UL Listed inverse time circuit breakers with 600V rating, or U

Pagina 58

SJ100 InverterOperationsand Monitoring4–33Analog and Digital Monitor OutputIn the system design for inverter applications it is useful to monitor the

Pagina 59

Analog and Digital Monitor OutputOperationsand Monitoring4–34TIP: When using the analog meter for monitoring, adjust the meter so it has a zero readin

Pagina 60 - L1 L2 N/L3 U/T1 V/T2

SJ100 InverterOperationsand Monitoring4–35Auto-tuning for Sensorless Vector ControlThe SJ100 inverter has a built-in auto-tuning algorithm. Its purpos

Pagina 61

Auto-tuning for Sensorless Vector ControlOperationsand Monitoring4–36NOTE: During step 11, the motor will make a slight humming sound during the AC an

Pagina 62 - Logic Control Wiring

SJ100 InverterOperationsand Monitoring4–37If the inverter drives a motor/load with a small inertia, the motor may exhibit “hunting” during running. If

Pagina 63 - Powerup Test

Auto-tuning for Sensorless Vector ControlOperationsand Monitoring4–38Note 6: Do not interrupt the auto-tuning procedure by removing power or by using

Pagina 64 - Powering the Inverter

SJ100 InverterOperationsand Monitoring4–39PID Loop OperationIn standard operation, the inverter uses a reference source selected by parameter A_01 for

Pagina 65 - Using the Front Panel Keypad

Configuring the Inverter for Multiple MotorsOperationsand Monitoring4–40Configuring the Inverter for Multiple MotorsSimultaneous ConnectionsFor some a

Pagina 66 - Keys, Modes, and Parameters

SJ100 InverterOperationsand Monitoring4–41Having two motor profiles lets you store two “personalities” for motors in one inverter’s memory. The invert

Pagina 67

Inverter System AccessoriesIn This Chapter... page— Introduction ... 2— Component Descriptions...

Pagina 68

xvSJ100 InverterSafety MessagesHazardous High Voltage

Pagina 69

IntroductionMotor ControlAccessories5–2IntroductionA motor control system will obviously include a motor and inverter, as well as fuses for safety. If

Pagina 70

SJ100 InverterMotor ControlAccessories5–3Component DescriptionsAC Reactors, Input SideThis is useful in suppressing harmonics induced on the power sup

Pagina 71

Component DescriptionsMotor ControlAccessories5–4Zero-phase Reactor (RF Noise Filter)The zero-phase reactor helps reduce radiated noise from the inver

Pagina 72 - Monitor Program

SJ100 InverterMotor ControlAccessories5–5Dynamic BrakingIntroductionThe purpose of dynamic braking is to improve the ability of the inverter to stop (

Pagina 73

Dynamic BrakingMotor ControlAccessories5–6Dynamic Braking Usage RatioThe inverter controls braking via a duty cycle method (percent of the time brakin

Pagina 74 - Choosing a Programming Device

SJ100 InverterMotor ControlAccessories5–7SJ100 Dynamic Braking Selection TablesThe SJ100 series inverter models have internal braking units. Additiona

Pagina 75 - Using Keypad Devices

Dynamic BrakingMotor ControlAccessories5–8Selecting Braking Resistors for Internal Braking UnitsYou can add one or more resistors to your inverter con

Pagina 76

SJ100 InverterMotor ControlAccessories5–9The table below lists 400V-class inverter models with built-in braking units. Depending on the desired brakin

Pagina 77

Dynamic BrakingMotor ControlAccessories5–10Use one BRD–E2 braking unit for the braking torque listed in the following table.Note the column meanings i

Pagina 78

SJ100 InverterMotor ControlAccessories5–11400V Class Inverters –The following tables specify the braking options for 400V class SJ100 inverters and th

Pagina 79

xviChapter 4: Operations and MonitoringIntroduction

Pagina 80

Troubleshooting and MaintenanceIn This Chapter... page— Troubleshooting... 2— Monitoring Trip Events, Hi

Pagina 81 - “A” Group: Standard Functions

TroubleshootingTroubleshootingand Maintenance6–2TroubleshootingSafety MessagesPlease read the following safety messages before troubleshooting or perf

Pagina 82 - Analog Input Settings

SJ100 InverterTroubleshootingand Maintenance6–3Troubleshooting TipsThe table below lists typical symptoms and the corresponding solution(s).Symptom/co

Pagina 83

TroubleshootingTroubleshootingand Maintenance6–4The motor speed will not reach the target frequency (desired speed).• If using the analog input, is th

Pagina 84

SJ100 InverterTroubleshootingand Maintenance6–5Monitoring Trip Events, History, & ConditionsFault Detection and ClearingThe microprocessor in the

Pagina 85 - Torque Control Algorithms

Monitoring Trip Events, History, & ConditionsTroubleshootingand Maintenance6–6NOTE: If an EEPROM error (E08) occurs, be sure to confirm the parame

Pagina 86

SJ100 InverterTroubleshootingand Maintenance6–7Trip History and Inverter StatusWe recommend that you first find the cause of the fault before clearing

Pagina 87

Restoring Factory Default SettingsTroubleshootingand Maintenance6–8Restoring Factory Default SettingsYou can restore all inverter parameters to the or

Pagina 88 - DC Braking Settings

SJ100 InverterTroubleshootingand Maintenance6–9Maintenance and InspectionMonthly and Yearly Inspection ChartNote 1: The life of a capacitor is affecte

Pagina 89 - Frequency-related Functions

Maintenance and InspectionTroubleshootingand Maintenance6–10Megger TestThe megger is a piece of test equipment that uses a high voltage to determine i

Pagina 90

SJ100 InverterxviiRevisionsRevision History Table No. Revision Comments Date of IssueOperation Manual No.Initial release of manual NB585X April 1999 N

Pagina 91 - PID Control

SJ100 InverterTroubleshootingand Maintenance6–11Spare partsWe recommend that you stock spare parts to reduce down time, including these parts:Capacit

Pagina 92

Maintenance and InspectionTroubleshootingand Maintenance6–12General Inverter Electrical MeasurementsThe following table specifies how to measure key s

Pagina 93

SJ100 InverterTroubleshootingand Maintenance6–13The figures below show measurement locations for voltage, current, and power measure-ments listed in t

Pagina 94

Maintenance and InspectionTroubleshootingand Maintenance6–14Inverter Output Voltage Measurement TechniquesTaking voltage measurements around drives eq

Pagina 95 - Accel/Decel

SJ100 InverterTroubleshootingand Maintenance6–15IGBT Test MethodThe following procedure will check the inverter transistors (IGBTs) and diodes:1. Disc

Pagina 96 - Automatic Restart Mode

WarrantyTroubleshootingand Maintenance6–16WarrantyWarranty TermsThe warranty period under normal installation and handling conditions shall be two (2)

Pagina 97

Glossary and BibliographyIn This Appendix... page— Glossary ... 2— Bibliography ...

Pagina 98

GlossaryAppendix AA–2GlossaryAmbient Temperature The air temperature in the chamber containing a powered electronic unit. A unit’s heat sinks rely on

Pagina 99 - Overload Restriction

SJ100 InverterAppendix AA–3DC Braking The inverter DC braking feature stops the AC commutation to the motor, and sends a DC current through the motor

Pagina 100 - Software Lock Mode

GlossaryAppendix AA–4Frequency Setting While frequency has a broad meaning in electronics, it typically refers to motor speed for variable-frequency d

Pagina 101

xviiiContact InformationNOTE: To receive technical support for the Hitachi inverter you purchased, contact the Hitachi inverter dealer from whom you p

Pagina 102 - Miscellaneous Settings

SJ100 InverterAppendix AA–5Jump Frequency A jump frequency is a point on the inverter output frequency range that you want the inverter to skip around

Pagina 103

GlossaryAppendix AA–6PWM Pulse-width modulation: A type of AC adjustable frequency drive that accomplishes frequency and voltage control at the output

Pagina 104

SJ100 InverterAppendix AA–7Single-phase power An AC power source consisting of Hot and Neutral wires. An Earth Ground connection usually accompanies t

Pagina 105

BibliographyAppendix AA–8Torque The rotational force exerted by a motor shaft. The units of measure-ment consist of the distance (radius from shaft ce

Pagina 106 - Input Terminal Configuration

Drive Parameter Settings TablesIn This Appendix... page— Introduction ... 2— Parameter Settings fo

Pagina 107

IntroductionAppendix BB–2IntroductionThis appendix lists the user-programmable parameters for the SJ100 series inverters and the default values for Eu

Pagina 108

SJ100 InverterAppendix BB–3Standard Functions“A” Group Parameters Default SettingUser SettingFunc. CodeName-FE (Europe)-FU(USA)–FR (Japan)A_01 Frequen

Pagina 109

Parameter Settings for Keypad EntryAppendix BB–4A_32 Multi-speed 12 setting 0 0 0A_33 Multi-speed 13 setting 0 0 0A_34 Multi-speed 14 setting 0 0 0A_3

Pagina 110 - Output Terminal Configuration

SJ100 InverterAppendix BB–5A_72 PID proportional gain 1.0 1.0 1.0A_73 PID integral time constant 1.0 1.0 1.0A_74 PID derivative gain 0.0 0.0 0.0A_75 P

Pagina 111

Parameter Settings for Keypad EntryAppendix BB–6Fine Tuning Functions“B” Group Parameters Default SettingUser SettingFunc. CodeName-FE (Europe)-FU(USA

Pagina 112

SJ100 InverteriSafety MessagesFor the best results with the SJ100 Series inverter, carefully read this manual and all of the warning labels attached t

Pagina 113

Getting StartedIn This Chapter... page— Introduction ... 2— SJ100 Inverter Specifications...

Pagina 114

SJ100 InverterAppendix BB–7B_89 Data select for digital op. OPE-J 01 01 01B_90 Dynamic braking usage ratio 0.0 0.0 0.0B_91 Stop mode selection 00 00

Pagina 115 - Introduction

Parameter Settings for Keypad EntryAppendix BB–8Intelligent Terminal Functions“C” Group Parameters Default SettingUser SettingFunc. CodeName-FE (Europ

Pagina 116

SJ100 InverterAppendix BB–9Motor Constants FunctionsC_91 Debug mode enable 00 00 00 Do not editC_92 Core monitor address 0000 0000 0000 Do not editC_9

Pagina 117

Parameter Settings for Keypad EntryAppendix BB–10H_22 Motor constant L Factory set Factory set Factory setH222 Motor constant L, 2nd motor Factory set

Pagina 118 - Operations

CE–EMC Installation GuidelinesIn This Appendix... page— CE–EMC Installation Guidelines ... 2— Hitachi EMC Recommendations ...

Pagina 119

CE–EMC Installation GuidelinesAppendix CC–2CE–EMC Installation GuidelinesYou are required to satisfy the EMC directive (89/336/EEC) when using an SJ10

Pagina 120

SJ100 InverterAppendix CC–34. Take measures to minimize interference that is frequently coupled in through installa-tion cables.• Separate interfering

Pagina 121

CE–EMC Installation GuidelinesAppendix CC–4L1 L2L3 PE M3~SJ100 inverter with footprint-type filter

Pagina 122 - Example Wiring Diagram

SJ100 InverterAppendix CC–5L1 L2L3 PESJ100 inverter with book-type filterM3~

Pagina 123

Hitachi EMC RecommendationsAppendix CC–6Hitachi EMC RecommendationsWARNING: This equipment should be installed, adjusted, and serviced by qualified pe

Pagina 124 - Terminal Listing

IntroductionGetting Started1–2IntroductionMain FeaturesCongratulations on your purchase of an SJ100 Series Hitachi inverter! This inverter drive featu

Pagina 125

IndexAA Group functions 3–9AC reactors 5–3Acceleration 1–22, 3–8characteristic curves 3–23second function 3–21two-stage 4–15Access levels 3–5,

Pagina 126

Index–2DD Group parameters 3–6DC braking 3–16, 4–12, 4–13, A–3DC linkchoke 5–4Deadband A–3Deceleration 1–22, 3–8, 4–12characteristic curves 3–23

Pagina 127 - Multi-Speed Select

SJ100 InverterIndex–3IIGBT 1–18, A–4test method 6–15Index of terminal functions 4–7Inertia A–4Initialization 6–8Initialization codes 3–30Input c

Pagina 128

Index–4OOpen-collector outputs 4–24, A–5Operational modes 3–5Operator interfaces 1–3Optional components 2–5Options 1–2Output adjustment parameter

Pagina 129 - Jogging Command

SJ100 InverterIndex–5Specificationsderating curves 1–12general 1–9inverter 1–5label 1–4, 2–3logic signals 4–6Speed control 1–18, 1–22, 4–10Speed

Pagina 130

SJ100 InverterGetting Started1–3A full line of accessories from Hitachi is available to complete your motor application. These include:• Digital remot

Pagina 131 - Set Second Motor

IntroductionGetting Started1–4Inverter Specifications LabelThe Hitachi SJ100 inverters have product labels located on the right side of the housing, a

Pagina 132

SJ100 InverterGetting Started1–5SJ100 Inverter SpecificationsModel-specific tables for 200V and 400V class invertersThe following tables are specific

Pagina 133 - Free-run Stop

SJ100 Inverter SpecificationsGetting Started1–6Footnotes for the preceding table and the tables that follow: Note 1: The protection method conforms to

Pagina 134 - External Trip

SJ100 InverterGetting Started1–7SJ100 Inverter Specifications, continued... Item 200V Class Specifications, continuedSJ100 inverters, 200V models

Pagina 135 - Unattended Start Protection

SJ100 Inverter SpecificationsGetting Started1–8Item 400V Class SpecificationsSJ100 inverters, 400V modelsCE version 004HFE 007HFE 015HFE 022HFEUL vers

Pagina 136 - Software Lock

SJ100 InverterGetting Started1–9General SpecificationsThe following table applies to all SJ100 inverters.Item 400V Class Specifications, continuedSJ10

Pagina 137

SJ100 Inverter SpecificationsGetting Started1–10InputsignalFreq.settingOperator panel Up and Down keys / Value settingsPotentiometer Analog settingExt

Pagina 138 - Reset Inverter

iiGeneral Precautions - Read These First!WARNING: This equipment should be installed, adjusted, and serviced by qualified electrical maintenance perso

Pagina 139 - Thermistor Thermal Protection

SJ100 InverterGetting Started1–11Signal RatingsDetailed ratings are in “Specifications of Control and Logic Connections” on page 4–6.Signal / Contact

Pagina 140

SJ100 Inverter SpecificationsGetting Started1–12Derating CurvesThe maximum available inverter current output is limited by the carrier frequency and a

Pagina 141

SJ100 InverterGetting Started1–13Derating curves, continued...SJ100–007NFE/NFU0.524681012141670%80%90%100%95%85%75%% of rated output currentCarrier fr

Pagina 142

SJ100 Inverter SpecificationsGetting Started1–14Derating curves, continued...SJ100–037LF/LFU0.524681012141640%60%80%100%90%70%50%% of rated output cur

Pagina 143

SJ100 InverterGetting Started1–15Derating curves, continued...SJ100–004HFE/HFU0.524681012141640%60%80%100%90%70%50%% of rated output currentCarrier fr

Pagina 144

SJ100 Inverter SpecificationsGetting Started1–16Derating curves, continued...SJ100–022HFE/HFU0.524681012141640%60%80%100%90%70%50%% of rated output cu

Pagina 145

SJ100 InverterGetting Started1–17Derating curves, continued...SJ100–075HFE/HFU0.524681012141670%80%90%100%95%85%75%% of rated output currentCarrier fr

Pagina 146

Introduction to Variable-Frequency DrivesGetting Started1–18Introduction to Variable-Frequency DrivesThe Purpose of Motor Speed Control for IndustryHi

Pagina 147

SJ100 InverterGetting Started1–19Torque and Constant Volts/Hertz OperationIn the past, AC variable speed drives used an open loop (scalar) technique t

Pagina 148

Introduction to Variable-Frequency DrivesGetting Started1–20Inverter Output to the MotorThe AC motor must be connected only to the inverter’s output t

Pagina 149 - Analog Input Operation

SJ100 InverteriiiWARNING: Rotating shafts and above-ground electrical potentials can be hazardous. Therefore, it is strongly recommended that all elec

Pagina 150 - See I/O specs on page 4–6

SJ100 InverterGetting Started1–21Intelligent Functions and ParametersMuch of this manual is devoted to describing how to use inverter functions and ho

Pagina 151

Introduction to Variable-Frequency DrivesGetting Started1–22Velocity ProfilesThe SJ100 inverter is capable of sophisticated speed control. A graphical

Pagina 152

SJ100 InverterGetting Started1–23Frequently Asked QuestionsQ. What is the main advantage in using an inverter to drive a motor, compared to alternativ

Pagina 153

Frequently Asked QuestionsGetting Started1–24Q. Why does the manual or other documentation use terminology such as “200V class” instead of naming the

Pagina 154

SJ100 InverterGetting Started1–25Q. How will I know if my application will require resistive braking?A. For new applications, it may be difficult to t

Pagina 155

Inverter Mounting and InstallationIn This Chapter... page— Orientation to Inverter Features ... 2— Basic System Description ...

Pagina 156 - PID Loop Operation

Orientation to Inverter FeaturesInverter Mountingand Installation2–2Orientation to Inverter FeaturesUnpacking and InspectionPlease take a few moments

Pagina 157 - Simultaneous Connections

SJ100 InverterInverter Mountingand Installation2–32. Second-level access - Locate the lift tab at the right lower corner of the front panel near the s

Pagina 158

Orientation to Inverter FeaturesInverter Mountingand Installation2–43. Third-level access - First, ensure no power source of any kind is connected to

Pagina 159 - Accessories

SJ100 InverterInverter Mountingand Installation2–5Basic System DescriptionA motor control system will obviously include a motor and inverter, as well

Pagina 160

ivIndex to Warnings and Cautions in This ManualInstallation - Cautions for Mounting ProceduresWiring - Warnings for Electrical Practices and Wire Spec

Pagina 161 - Component Descriptions

Step-by-Step Basic InstallationInverter Mountingand Installation2–6WARNING: In the cases below involving a general-purpose inverter, a large peak curr

Pagina 162 - FFL100–xxx

SJ100 InverterInverter Mountingand Installation2–7Choosing a Mounting LocationStep 1: Study the following caution messages associated with mounting th

Pagina 163 - Dynamic Braking

Step-by-Step Basic InstallationInverter Mountingand Installation2–8Ensure Adequate VentilationStep 2: To summarize the caution messages—you will need

Pagina 164 - Dynamic Braking Usage Ratio

SJ100 InverterInverter Mountingand Installation2–93. When installing the inverter in an enclosure, maintain the clearance around the inverter and veri

Pagina 165

Step-by-Step Basic InstallationInverter Mountingand Installation2–10Dimensional drawings, continued...FANMODELExternal DimensionsSJ 100-004HFE-004HFU-

Pagina 166

SJ100 InverterInverter Mountingand Installation2–11Dimensional drawings, continued... FANSJ100-015NFE-015NFUSJ100-022NFE-022NFU-030HFE-037LFU-040HFE-0

Pagina 167

Step-by-Step Basic InstallationInverter Mountingand Installation2–12Dimensional drawings, continued...NOTE: Model SJ100-075LFU has (2) fans. All other

Pagina 168

SJ100 InverterInverter Mountingand Installation2–13Prepare for WiringStep 5: It is very important to perform the wiring steps carefully and correctly.

Pagina 169

Step-by-Step Basic InstallationInverter Mountingand Installation2–14Determining Wire and Fuse SizesThe maximum motor currents in your application dete

Pagina 170 - Troubleshooting

SJ100 InverterInverter Mountingand Installation2–15Terminal Dimensions and Torque SpecsThe terminal screw dimensions for all SJ100 inverters are liste

Pagina 171

SJ100 InvertervWiring - Cautions for Electrical Practices WARNING: “Suitable for use on a circuit capable of delivering not more than 5,000 rms symme

Pagina 172 - Troubleshooting Tips

Step-by-Step Basic InstallationInverter Mountingand Installation2–16Please use the terminal arrangement below corresponding to your inverter model.NOT

Pagina 173

SJ100 InverterInverter Mountingand Installation2–17CAUTION: Be sure not to connect an AC power supply to the output terminals. Other-wise, there is th

Pagina 174

Step-by-Step Basic InstallationInverter Mountingand Installation2–18Wire the Inverter Output to MotorStep 7: The process of motor selection is beyond

Pagina 175

SJ100 InverterInverter Mountingand Installation2–19Uncover the Inverter VentsStep 8: After mounting and wiring the inverter, remove any covers from th

Pagina 176

Powerup TestInverter Mountingand Installation2–20Pre-test and Operational PrecautionsThe following instructions apply to the powerup test, or to any t

Pagina 177

SJ100 InverterInverter Mountingand Installation2–21Using the Front Panel KeypadFront Panel IntroductionPlease take a moment to familiarize yourself wi

Pagina 178 - Maintenance and Inspection

Using the Front Panel KeypadInverter Mountingand Installation2–22• Parameter Display - A 4-digit, 7-segment display for parameters and function codes.

Pagina 179 - Megger Test

SJ100 InverterInverter Mountingand Installation2–23Keypad Navigational MapThe SJ100 Series inverter drives have many programmable functions and parame

Pagina 180 - Capacitor Life Curve

Using the Front Panel KeypadInverter Mountingand Installation2–24Selecting Functions and Editing ParametersIn order to run the motor for the powerup t

Pagina 181

SJ100 InverterInverter Mountingand Installation2–25Select the Potentiometer for Speed Command - The motor speed may be controlled from the following s

Pagina 182

viPowerup Test Caution MessagesCAUTION: Remarks for using ground fault interrupter breakers in the main power supply: Adjustable frequency inverters w

Pagina 183

Using the Front Panel KeypadInverter Mountingand Installation2–26Configure the Inverter for the Number of Motor Poles- The number of magnetic poles of

Pagina 184 - IGBT Test Method

SJ100 InverterInverter Mountingand Installation2–27Monitoring Parameters with the DisplayAfter using the keypad for parameter editing, it’s a good ide

Pagina 185 - Warranty

Using the Front Panel KeypadInverter Mountingand Installation2–28Powerup Test Observations and SummaryStep 10: Reading this section will help you make

Pagina 186 - Bibliography

Configuring Drive ParametersIn This Chapter... page— Choosing a Programming Device ... 2— Using Keypad Devices ...

Pagina 187 - Glossary

Choosing a Programming DeviceConfiguringDrive Parameters3–2Choosing a Programming DeviceIntroductionHitachi variable frequency drives (inverters) use

Pagina 188

SJ100 InverterConfiguringDrive Parameters3–3Using Keypad DevicesInverter Front Panel KeypadThe SJ100 Series inverter front keypad contains all the ele

Pagina 189

Using Keypad DevicesConfiguringDrive Parameters3–4Keypad Navigational MapYou can use the inverter’s front panel keypad to navigate to any parameter or

Pagina 190

SJ100 InverterConfiguringDrive Parameters3–5Operational ModesThe RUN and PGM LEDs tell just part of the story; Run Mode and Program Modes are independ

Pagina 191

“D” Group: Monitoring FunctionsConfiguringDrive Parameters3–6“D” Group: Monitoring FunctionsParameter Monitoring FunctionsYou can access important sys

Pagina 192

SJ100 InverterConfiguringDrive Parameters3–7Trip Event and History MonitoringThe trip event and history monitoring feature lets you cycle through rela

Pagina 193

SJ100 InverterviiWarnings for Configuring Drive ParametersCautions for Configuring Drive ParametersWarnings for Operations and MonitoringWARNING: When

Pagina 194 - Settings Tables

“F” Group: Main Profile ParametersConfiguringDrive Parameters3–8“F” Group: Main Profile ParametersThe basic frequency (speed) profile is defined by pa

Pagina 195

SJ100 InverterConfiguringDrive Parameters3–9“A” Group: Standard FunctionsBasic Parameter SettingsThese settings affect the most fundamental behavior o

Pagina 196 - Standard Functions

“A” Group: Standard FunctionsConfiguringDrive Parameters3–10Analog Input SettingsThe inverter has the capability to accept an external analog input th

Pagina 197

SJ100 InverterConfiguringDrive Parameters3–11Multi-speed and Jog Frequency SettingThe SJ100 inverter has the capability to store and output up to 16 p

Pagina 198

“A” Group: Standard FunctionsConfiguringDrive Parameters3–12“A” FunctionRun Mode EditDefaultsFunc.CodeName /SRW DisplayDescription–FE (CE)–FU (UL)–FR

Pagina 199 - Fine Tuning Functions

SJ100 InverterConfiguringDrive Parameters3–13Torque Control AlgorithmsThe inverter generates the motor output according to the V/f algorithm or the se

Pagina 200

“A” Group: Standard FunctionsConfiguringDrive Parameters3–14parameters A_42 and A_43. The manual boost is calculated as an addition to the standard st

Pagina 201

SJ100 InverterConfiguringDrive Parameters3–15The following table shows the methods of torque control selection.“A” FunctionRun Mode EditDefaultsFunc.C

Pagina 202 - Motor Constants Functions

“A” Group: Standard FunctionsConfiguringDrive Parameters3–16DC Braking SettingsThe DC braking feature can provide additional stopping torque when comp

Pagina 203

SJ100 InverterConfiguringDrive Parameters3–17Frequency-related FunctionsFrequency Limits – Upper and lower limits can be imposed on the inverter outpu

Pagina 204 - Guidelines

viii Cautions for Operations and MonitoringWARNING: Be sure not to touch the inside of the energized inverter or to put any conductive object into it.

Pagina 205 - Appendix C

“A” Group: Standard FunctionsConfiguringDrive Parameters3–18Jump Frequencies – Some motors or machines exhibit resonances at particular speed(s), whic

Pagina 206

SJ100 InverterConfiguringDrive Parameters3–19PID ControlWhen enabled, the built-in PID loop calculates an ideal inverter output value to cause a loop

Pagina 207

“A” Group: Standard FunctionsConfiguringDrive Parameters3–20Automatic Voltage Regulation (AVR) FunctionThe automatic voltage regulation (AVR) feature

Pagina 208

SJ100 InverterConfiguringDrive Parameters3–21Second Acceleration and Deceleration FunctionsThe SJ100 inverter features two-stage acceleration and dece

Pagina 209 - Hitachi EMC Recommendations

“A” Group: Standard FunctionsConfiguringDrive Parameters3–22NOTE: For A_95 and A_96 (and for 2nd motor settings), if you set a very rapid Acc1 or Dec1

Pagina 210

SJ100 InverterConfiguringDrive Parameters3–23Accel/DecelStandard acceleration and deceleration is linear. The inverter CPU can also calculate an S-cur

Pagina 211

“B” Group: Fine Tuning FunctionsConfiguringDrive Parameters3–24“B” Group: Fine Tuning FunctionsThe “B” Group of functions and parameters adjust some o

Pagina 212

SJ100 InverterConfiguringDrive Parameters3–25Electronic Thermal Overload Alarm SettingThe thermal overload detection protects the inverter and motor f

Pagina 213

“B” Group: Fine Tuning FunctionsConfiguringDrive Parameters3–26WARNING: When parameter B_12, level of electronic thermal setting, is set to device FLA

Pagina 214

SJ100 InverterConfiguringDrive Parameters3–27Overload RestrictionIf the inverter’s output current exceeds a preset current level you specify during ac

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